| Customization: | Available |
|---|---|
| Warranty: | 24 Months |
| Feature: | Automation, Precision, High Efficiency |
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The LFT-D long fiber reinforced thermoplastic compression direct molding production line is a comprehensive solution for efficiently forming high-quality composite materials. This production line consists of a glass fiber yarn guiding system, a twin-screw glass fiber plastic mixing extruder, a block heating conveyor, a robotic material handling system, a fast hydraulic press, and a centralized control unit.
The production process begins with continuous glass fiber feeding into the extruder, where it is cut and extruded into pellet form. The pellets are then heated and quickly molded into the desired shape using the robotic material handling system and the fast hydraulic press. With an annual production capacity of 300,000 to 400,000 strokes, this production line ensures high productivity.
Key Features
Integration of Components: The production line seamlessly integrates various components, including the glass fiber guiding system, extruder, conveyor, robotic system, hydraulic press, and control unit. This integration optimizes production efficiency and facilitates smooth operations.
High-Speed Hydraulic Press: The fast hydraulic press operates with rapid slide speed (800-1000mm/s) for downward and return movements, as well as adjustable pressing and mold opening speeds (0.5-80mm/s). The servo proportional control allows for precise pressure and a quick tonnage-building time of only 0.5s.
Long Fiber Reinforcement: The LFT-D production line is specifically designed for long fiber reinforced thermoplastic composite materials. The continuous fiber reinforcement enhances the mechanical properties, such as stiffness, strength, and impact resistance, of the final product. This makes it suitable for demanding applications.
Automated Material Handling: The robotic material handling system ensures efficient and precise movement of the molded products. It reduces manual labor requirements, increases production speed, and minimizes the risk of errors or damage during handling.
Customizable Production Capacity: The production line offers flexibility in terms of production capacity, with an annual capacity range of 300,000 to 400,000 strokes. Manufacturers can adjust the production volume to meet their specific needs and market demands.Applications
Automotive Industry: The LFT-D composite production line is widely used in the automotive industry to manufacture lightweight and high-performance components, including body panels, bumpers, interior trims, and structural parts. The long fiber reinforcement provides excellent mechanical properties, making the composite materials ideal for improving fuel efficiency and ensuring safety.
Aerospace Sector: Composite materials produced by the LFT-D production line find applications in the aerospace industry, particularly for aircraft interiors, engine components, and structural elements. The lightweight nature and exceptional strength-to-weight ratio of these materials contribute to fuel efficiency and overall aircraft performance.
Industrial Equipment: The LFT-D composite production line can produce reinforced thermoplastic components for various industrial equipment, such as machinery parts, housings, and enclosures. The high strength and durability of the materials improve the performance and longevity of industrial machinery.
Consumer Goods: The versatility of the LFT-D production line extends to the production of consumer goods. It can manufacture composite products for the furniture industry, sports equipment, household appliances, and more. The lightweight yet robust nature of the composite materials enhances the functionality and aesthetics of these consumer products.
In summary, the LFT-D long fiber reinforced thermoplastic compression direct molding production line offers an integrated and efficient solution for producing high-quality composite materials. With its high-speed hydraulic press, automated material handling system, and long fiber reinforcement capabilities, this production line meets the needs of various industries, including automotive, aerospace, industrial equipment, and consumer goods. It enables manufacturers to create lightweight, strong, and durable composite products for a wide range of applications.
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